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For instance, BHS Corrugated’s FlexoFacer uses machine vision systems to scan for flaws in real time, automatically adjusting settings to prevent defective board production. This reduces waste and improves consistency, especially in high-speed operations (up to 450 meters per minute).
Another innovation is predictive maintenance software, which analyzes vibration, temperature, and lubrication data to forecast component failures before they occur. This minimizes unplanned shutdowns, saving manufacturers thousands in lost productivity.
Additionally, fully automated Single Facer lines are becoming more common in large-scale box plants, where robotic arms handle medium changes, glue application, and quality checks without human intervention.
As labor costs rise and demand for precision grows, experts estimate that 70% of corrugated plants will adopt AI-driven Single Facers by 2030, making automation a necessity rather than an option.
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.